MpCCI FSIMapper

The MpCCI FSIMapper is able to read various CFD export formats as well as input decks for Abaqus, Ansys, and Nastran. The two meshes between which the interpolation shall take place have to be 2-dimensional surface meshes in a 3-dimensional space. The quantities that can be read and mapped are film temperature, wall heat transfer coefficient, the wall heat flux, standard and complex pressure, and force densities.

A specific feature is the possibility to compute »Average over Rotation Axis«: if the CFD model uses the frozen-rotor option the quantity values from the frozen-rotor computations will be averaged and these quantity values will be mapped to the CSM model. The mapped quantity values can be imported into Abaqus or Nastran models.

Furthermore, it is possible to compare two geometries with the MpCCI FSIMapper.
 

Important new Features in MpCCI 4.5 FSIMapper:

  • Enhanced processing of Fourier-transformed data, e.g. windowing, time range filtering and results frequency truncation
  • New Harmonic Wizard to map a set of harmonic turbomachinery CFD results at once to a CSM model
  • Support for transient nodel force results of JMAG via MSC Nastran bulk data format for keywords TLOAD1, DAREA, TABLED1
  • LS-Dyna is supported as target structural code format in transient force excitation mapping applications

Concept

The MpCCI FSIMapper comes with a graphical user interface where all relevant parameters for the mapping can be set. The usage of the tool is quite simple: after selecting the models and parts some choices concerning algorithms and parameters have to be made. After the mapping the results and the original values are loaded into the MpCCI Visualizer.

The immediate visualization of the results makes it possible to detect model errors or bad mapping results due to parameter problems. The user can identify the critical areas and start a new mapping process.

Additionally, the MpCCI FSIMapper can be used as a batch tool. The parameters and settings that are normally made in the GUI can be defined in a simple ASCII configuration file.

The tool is available for Windows and Linux 64–bit machines (Windows 32-bit until FSIMapper 4.4.2) in graphical and batch mode.

© Photo Fraunhofer SCAI

Thermal mapping example for Micro-Electronic Devices

Online Demo

Thermal mapping example for Micro-Electronic Devices - transfering results from FloTHERM simulation (*.flofea) to an Abaqus input model (*.inp).

Major Features

  • File-based mapping solution
  • Robust and efficient algorithms
  • Handling non-matching geometries
  • Automated model positioning
  • Fourier Transformation
  • Handling cyclic symmetric geometries
  • Volume based temperature fields
  • Interactive visualization
  • Batch capability

File Interfaces


The MpCCI FSIMapper supports a growing number of CFD export file formats and input formates for CSM.

Further interfaces are under development. If you are interested to map your own file formats through MpCCI FSIMapper we would be happy to support you.

 

Source Formats

Quantities

CFD

  • ANSYS Fluent (.cas, .dat)
  • ANSYS CFX (.csv)
  • EnSight Gold (.case)
  • FINE/Turbo (.cgns)
  • FloTHERM, FloTHERM XT
  • FloEFD

pressure

heat flux

temperature

film temperature, heat coeff.

EM

  • MagNet (.vtk)
  • JMAG (.bdf)

force

 

 

Target Formats

Target Analyses

FEM

  • Abaqus
  • ANSYS Mech.
  • MSC Nastran

deformation

stress

heat transfer

NVH

fatigue

Release Notes

Version 4.5.0 (March 30, 2017)

  • Enhanced processing of transient data which is to be transferred to the frequency domain by Fourier transformation, e.g. windowing, time range filtering and result frequency truncation.
  • Introduction of "Harmonic Wizard" tab to map a set of harmonic turbomachinery CFD results at once to a CSM model.
  • Support for transient nodal force results of JMAG via MSC NASTRAN bulk data format (keywords TLOAD1, DAREA, TABLED1).
  • LS-Dyna added as target structural code format in transient force excitation mapping applications where a Fourier transformation is applied.
  • Improved scheme for transient mapping applications where neighborhood now is only computed once.

Version 4.4.2 (October 16, 2015)

  • MpCCI FSIMapper offers the possibility to transform cyclic symmetric source models to the corresponding full model (mesh and quantity). This allows to map data from a periodic section to a full target mesh or to a periodic section with different shape or position.
  • MpCCI FSIMapper supports the mapping of harmonic CFD simulation results, as they are calculated by the "Nonlinear Harmonic method" by FINE/Turbo or the "Harmonic Balance method" by STAR-CCM+.
  • MpCCI FSIMapper maps the pressure excitation (represented as complex pressure field) to the structural mesh where a vibrational analysis is performed.
  • For the combination of a cyclic symmetric source mesh and harmonic simulation results (as it is the case e.g. for harmonic turbine simulations) MpCCI FSIMapper supports the definition of the nodal diameter/cyclic symmetry mode of the excitation.
  • The EnSight Gold format is supported also for transient and harmonic source models.
  • Since meshes saved in the EnSight Gold format are always 3D, MpCCI FSIMapper offers for 2D source meshes the virtual format EnSight Gold (2D).
  • Besides Abaqus and MSC NASTRAN, MpCCI FSIMapper now also supports the target code ANSYS for harmonic (frequency response) analyses.
  • New MpCCI FSIMapper tutorials:
  • Two tutorials concerning the mapping of harmonic pressure excitations in turbines. The harmonic CFD methods in FINE/Turbo and in STAR-CCM+ are used.
  • One tutorial concerning the mapping of electromagnetic forces in motors for vibrational analyses. The source simulation code is MagNet.

Version 4.4.1 (April 2, 2015)

  • New option to select parts by using a string matching definition.
  • Improve the support of large EnSight Gold Case file data under Microsoft Windows.
  • Extension of the MSC NASTRAN keyword support: the surface defined with the following keywords are supported: WETSURF and WETELMG. 2D surface definition is also supported.
  • Fix mapping of quantities Temperature and HTC for FLUENT cas file. This has caused the MpCCI FSIMapper to crash.

Version 4.4.0 (January 19, 2015)

  • Available now as standalone installation
  • New option to set predefined unit system: SI, mm-t-s-C
  • New Source Formats
  • Infolytica MagNet (v8.x release)
  • Numeca FINE/Turbo via *cgns

Version 4.3.1 (April 28, 2014)

  • MpCCI FSIMapper Interface Updates
  • Source Formats: ANSYS/CFX and MSC.Nastran
  • Target Formats: ANSYS/FEA 15
  • Extended MpCCI FSIMapper Features
  • New option to set predefined unit system: SI, mm-t-s-C